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+---- Thread: Experience high-quality balancing in minutes (/showthread.php?tid=21)
Experience high-quality balancing in minutes - EQiblybolve - 01-08-2025
<h2> Using the Balanset-1A Instrument </h2>
<h3> Getting the Equipment Ready </h3>
<ul>
<li> accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. </li>
<li> Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed. </li>
</ul>
<h3> Mounting the Sensors </h3>
<ul>
<li> Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings. </li>
<li> Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. </li>
</ul>
<h3> Software Startup </h3>
<ul>
<li> Open the Balanset application on your PC. </li>
<li> Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task. </li>
</ul>
<h3> Measuring Initial Vibration </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Run the rotor up to its operating speed. </li>
<li> The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state. </li>
</ul>
<h3> Mounting the Test Weight </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams). </li>
<li> Restart the rotor, and the software will record the changes in vibration level and phase angle. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Calculating the Correction Weight </h3>
<ul>
<li> The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Installing the Correction Weight </h3>
<ul>
<li> Install the correction weight on the rotor according to the software's calculations. </li>
<li> You can conduct interim measurements to confirm that the imbalance is decreasing as expected. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> After installing the correction weight, run the rotor again and check the residual vibration level. </li>
<li> The balancing procedure is finished if the remaining vibration is within the permissible limits specified in ISO 1940. </li>
<li> If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. </li>
</ul>
<h3> Report Generation </h3>
<ul>
<li> All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. </li>
</ul>
<h3> Final Recommendations </h3>
<ul>
<li> Ensure all applied weights and attached sensors are firmly fixed in their designated positions. </li>
<li> Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. </li>
<li> If the rotor operates within a larger assembly, check the functionality and interplay of all interconnected parts. </li>
</ul>
<p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p>
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